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[[File:Continuous bach reactor CSTR.svg|80px|thumb|CSTR symbol]]
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The '''continuously stirred-tank reactor''' ('''CSTR'''), also known as vat- or backmix reactor, is a common [[ideal reactor]] type in [[chemical engineering]]. A CSTR often refers to a model used to estimate the key unit operation variables when using a continuous{{ref label|ctsNote|†|†7}} agitated-tank reactor to reach a specified output. (See [[Chemical reactor]]s.)  The mathematical model works for all fluids: liquids, gases, and [[slurry|slurries]].
 
The behavior of a CSTR is often approximated or modeled by that of a Continuous Ideally Stirred-Tank Reactor (CISTR). All calculations performed with CISTRs assume [[perfect mixing]]. In a perfectly mixed reactor, the output composition is identical to composition of the material inside the reactor, which is a function of residence time and rate of reaction. If the residence time is 5-10 times the mixing time, this approximation is valid for engineering purposes. The CISTR model is often used to simplify engineering calculations and can be used to describe research reactors. In practice it can only be approached, in particular in industrial size reactors.
 
Assume:
* perfect or ideal mixing, as stated above
 
Integral mass balance on number of moles N<sub>i</sub> of species i in a reactor of volume V.
<math>[accumulation] = [in] - [out] + [generation]</math>
 
1. <math> \frac{dN_i}{dt} = F_{io} - F_i + V \nu_i r_i </math>  <ref name=Schmidt>{{cite book | last = Schmidt | first = Lanny D. | title = The Engineering of Chemical Reactions | publisher = Oxford University Press  | year = 1998 | location = New York | isbn = 0-19-510588-5 }}</ref>
 
[[File:Agitated vessel.svg|thumb|right|350px|Cross-sectional diagram of '''Continuous stirred-tank reactor''']]
where ''F<sub>io</sub>'' is the molar flow rate inlet of species ''i'', ''F<sub>i</sub>'' the molar flow rate outlet, and <math>\nu_i</math> [[Stoichiometry|stoichiometric coefficient]].  The reaction rate, ''r'', is generally dependent on the reactant concentration and the rate constant (k). The rate constant can be determined by using a known empirical reaction rates that is adjusted for temperature using the [[Arrhenius equation|Arrhenius temperature dependence]].  Generally, as the temperature increases so does the rate at which the reaction occurs. [[Residence time]], <math>\tau</math>, is the average amount of time a discrete quantity of reagent spends inside the tank.
 
Assume:
* constant [[density]] (valid for most liquids; valid for gases only if there is no net change in the number of moles or drastic temperature change)
* [[isothermal]] conditions, or constant temperature (k is constant)
* [[steady-state (chemical engineering)|steady state]]
* single, irreversible [[chemical reaction|reaction]] (ν<sub>A</sub> = -1)
* [[rate law|first-order reaction]] (r = kC<sub>A</sub>)
 
A → products
 
N<sub>A</sub> = C<sub>A</sub> V (where C<sub>A</sub> is the concentration of species A, V is the volume of the reactor, N<sub>A</sub> is the number of moles of species A)
 
2. <math> C_A = \frac {C_{Ao}}{1 + k \tau } </math> <ref name=Schmidt/>
 
The values of the variables, outlet concentration and residence time, in Equation 2 are major design criteria.
 
To model systems that do not obey the assumptions of constant temperature and a single reaction, additional dependent variables must be considered.  If the system is considered to be in unsteady-state, a differential equation or a system of coupled differential equations  must be solved.
 
CSTR's are known to be one of the systems which exhibit complex behavior such as steady-state multiplicity, limit cycles and chaos.
 
 
==References==
<references/>
 
===Notes===
{{note label|ctsNote|dummy|†}}Chemical reactors often have significant heat effects, so it is
important to be able to add or remove heat from them. In a
CSTR (continuously stirred tank reactor) the heat is add or
removed by virtue of the temperature difference between a
jacked fluid and the reactor fluid. Often, the heat transfer fluid
is pumped through agitation nozzle that circulates the fluid
through the jacket at a high velocity. The reactant conversion
in a chemical reactor is a function of a residence time or its
inverse, the space velocity. For a CSTR, the product
concentration can be controlled by manipulating the feed flow
rate, which change the residence time for a constant chemical reactor.
Occasionally the term "continuous" is misinterpreted as a modifier for "stirred", as in 'continuously stirred'.
This misinterpretation is especially prevalent in the civil engineering literature. 
As explained in the article,"continuous" means 'continuous-flow' — and
hence these devices are sometimes called, in full,
'''continuous-flow stirred-tank reactors''' ('''CFSTR's''').
 
{{DEFAULTSORT:Continuous Stirred-Tank Reactor}}
[[Category:Chemical reactors]]

Latest revision as of 16:31, 16 August 2014

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